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Carbon Black reactors are one of the harshest and highest-temperature applications that exist, pushing refractory technology and engineering their limits.
With temperatures reaching 3,800 °F / 2.100 °F and beyond, product selection is based on a careful balance of longevity and cost, with the main destructive mechanism being temperature.
The extreme temperatures and atmospheres in a carbon black reactor require special attention to refractory product choice, as well as lining design as a whole. Zircoa in cooperation with our partners offer custom-sized shapes to fit complex geometries such as chokes and incorporate various thermal methodologies to maintain optimal lining stability while reducing energy loss and shell temperatures.